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Darwill Facility

 

 

Darwill's secure 60,000 square foot state-of-the-art facility is centrally located in suburban Chicago for optimal mail and truck distribution. Contact us for a tour at 708-236-4900.

Darwill Equipment

 Download Equipment List
Prepress

Scanning
•  Linotype-Hell S3900 Drum Scanner 20 x 25
•  Heidelberg Topaz iX Flatbed Scanner

Online Proofing & Contract Proofing
•  Kodak Matchprint Virtual
•  Kodak Pressproof
•  Kodak Trendsetter Spectrum Dot-for-Dot Contract Proof
•  Oris Contract Proof
•  Digital Dylux Proof
•  PDF Job Submission
•  Kodak InSite® File Upload & Online Proofing

Imposition & Workflow
•  Kodak InSite Prepress Portal System
•  Kodak Prinergy®
•  Preps Impostion

Asset Management
•  ImageQuest

Document Programming
•  Xerox VIPP
•  Barco VIP Designer
•  Pageflex

Data Services
•  CASS Certified Zip+4 & Carrier Route Coding
•  NCOA Processing
•  BMC/SCF Drop Shipping
•  De-Duping
•  Case Conversion
•  Merge and Purge Maintenance
•  Suppression File Processing
•  Business & Residential Phone Append
•  Email Append
•  Data Analytics & Modeling

Workstations
•  Mac & PC


Infrastructure

Servers
•  IBM Intel Based xSeries Servers

Storage
•  IBM FAStT Storage Server (for Storage Area Network)
•  McData Fiber Switch (for Storage Area Network)

Network
•  Cisco Gigabit Switches
•  Cisco Routers
•  Cisco Firewalls

Internet
•  Redundant T1 lines

Power
•  APC Symmetra Redundant Power Protection


Pressroom

Large Press
•  MAN Roland 40" 700 6 color Hybrid UV
•  MAN Roland 40" 700 6 Color with Aqueous Coater
•  MAN Roland 40" 700 4 Color Perfector
•  MAN Roland 40" 600 2 Color

Small Press
•  Heidelberg QM 46 2 Color
•  AB Dick 9890 1 Color 22"
•  AB Dick 9810 2 Color 18"
•  AB Dick 9810 1 Color 18"

Plate Ouput
•  Creo Trendsetter 3244
•  Creo Trendsetter Spectrum

Ink Lab
•  Pantone Digital Ink Maker
•  Pantone Color Viewing Booth
•  Ink Mixer & Scale
•  Little Joe Proof Press


Digital Printing

Digital 4-Color
•  Xerox IGen3 Digital 4-Color

Laser Printing
•  Xerox Nuvera 120
•  Xerox DocuTech 6180 with Interposer
•  Xerox DocuPrint 6135


Finishing

Cutting
•  Wohlenberg MCS-3 45" Cutter
•  2 Saber 45" Cutters

Die Cutting
•  Bobst Die Cutter 35"

Folding
•  Stahl Folders with in-line gluing
•  Baum Folders
•  Kepes Systems with inline inkjetting, plowfolding, tipping & wafer sealing

Stitching
•  Muller Martini Presto Binder/Trimmer 6 Pocket with Cover Feeder
•  Horizon Saddle Stitcher & Collator

Shrink Wrap / Polybag
•  Preferred Packaging CM-20 Polybag and Shrink Wrapper
•  Compacta Automatic Shrink Wrapper

Miscellaneous
•  Horizon Trimmer
•  Challenge Drill
•  Alpha Drill
•  Challenge Round Corner
•  Tape Machine
•  Spiel TP-480 Semi Automatic Binding Machine
•  Spiel Sterling Punchmaster
•  Maverick Tipping/Placing System
•  Bowl Bell & Howell Jet Vision Camera System


Distribution

Fulfillment
•  Internal Warehouse Distribution
•  Offsite Outsource/Partnership Warehouse Facility
•  Hand Fulfillment Stations

Mailing
•  Video Jet Imaging Systems
•  Mailstar 500 intelligent inserter with inline ink jetting & metering
•  Bell & Howell 6 Pocket Inserter with Smart Feeder/Folder
•  B&H 6 Pocket Master Mailer 9 x 12
•  EMC 6 Pocket EMC Inserter
•  Pinnacle 6 Pocket Inserter
•  Pitney Bowes Meter Machine
•  KirkRudy Wafer Sealers
•  P> Cheshire Wafer Sealers

Logistics
•  Local Dispatched Van Fleet
•  Short Bed Truck Fleet
•  UPS, FedEx Parcel & Post Drop Tracking Systems
 Download Equipment List
   Big ideas, brilliant color.
"I am extremely happy with Darwill’s performance on all the many tasks we ask them to perform. Darwill continues to offer value added services that are way ahead of the competition." - Jerry Garland VP, Production Director with Brandy Urbanovsky, Account Supervisor